Hybird ECO Efficient System
The Hybrid Eco System of a bending machine, namely the hybrid ecosystem, is an advanced driving system for bending machines. It combines the advantages of servo motors and hydraulic systems, aiming to achieve the goals of high efficiency, energy saving and environmental protection.
Read MoreWork Principle
The Hybrid Eco System adopts the working principle of "energy supply on demand". During the idle downward and return strokes of the slide block, high-efficiency servo motors provide power, and the oil pump is only activated at the exact moment when pressure application is required. This method changes the operating mode of traditional all-hydraulic bending machines—where the oil pump runs continuously—and avoids unnecessary energy waste.
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Brushless Servo Drive Unit
- Equipped with a permanent magnet synchronous brushless motor and closed-loop speed regulation system, it precisely controls the slider's movement, with positioning accuracy up to ±0.01mm
- The hydraulic pump is only activated during bending and pressure application, while the idle stroke movement is independently completed by the servo motor, which saves the continuous energy consumption of the traditional hydraulic system.
Speed-Increasing Cylinder Structure
- The specially designed speed-increasing cylinder breaks through the limitation of the slide block's self-weight, enabling high-speed downward movement and return stroke.
- Compared with traditional models, its cycle time is reduced by more than 30%, significantly accelerating the production rhythm.
Dual-Circuit Intelligent Oil Control System
- It is equipped with an independent stainless steel oil tank and a precision filtration device.
- The hydraulic oil consumption is only 1/4 of that of traditional models, which reduces oil contamination and replacement frequency, while lowering the waste oil treatment pressure by more than 30%.
Four Core Advantages
Extreme Energy Efficiency, Drastic Reduction in Operating Costs
- Compared with traditional pure hydraulic bending machines, it cuts energy consumption by 50%-70%. For the 100-ton model, it saves over 30,000 kWh of electricity annually, equal to the average monthly electricity use of 270 households.
- Reduction in O&M Burden:Hydraulic oil consumption is reduced by 70%, and combined with a 50% extension of the oil change interval, the annual maintenance cost is lowered by more than 40%.
- Cooling Energy Saving:Due to the intermittent operation of the hydraulic system, the load on the cooling device is reduced by 60%, further decreasing auxiliary energy consumption.
High Efficiency and Precision, Dual Improvement in Production Capacity and Quality
- High-Speed Response:The servo motor and hydraulic system work in synergy, increasing the slide block acceleration performance by 50%. Combined with the 8-meter mechanical compensation workbench, it ensures the consistency of precision in batch processing.
- Adaptation to Diverse Scenarios:It easily processes 1.5mm-12mm thick metal plates, from curtain wall aluminum panels to thick steel structure plates. A curtain wall enterprise saw its daily average production capacity rise from 80㎡ to 150㎡ after application.
- Intelligent Adjustment:Through real-time feedback from the linear scale, it dynamically compensates for bending errors, reducing the scrap rate by more than 80% and meeting the precision processing needs of new energy vehicle parts and other components.
Green and Low-Noise, Optimizing the Production Environment
- Environmental Compliance:It reduces the risk of hydraulic oil leakage and lowers carbon emissions, fully complying with national green manufacturing standards and helping enterprises build an image of environmentally friendly factories.
- Quiet Operation:With the brushless motor and intermittent hydraulic working mode, the operating noise of the equipment is reduced to below 50 dB, which is 10-13 dB lower than that of traditional models, significantly improving the workshop working environment.
Stable and Durable, with Predictable Return on Investment
- Reliable Structure:The frame undergoes welding annealing for stress relief, and combined with the universal hinged design of the main oil cylinder, the service life of the equipment is extended to more than 10 years.
- Fast Cost Recovery: Although the initial investment is slightly higher than that of traditional models, combined with the comprehensive savings in electricity fees, oil fees, and maintenance costs, medium-sized enterprises can usually recover the cost within 1.5-2 years.