Heavy-Duty Three-Chuck Laser Tube Cutting Machine
SDSFF Series
A flagship-level equipment specifically designed for processing large-diameter, thick-walled, and heavy-duty tubes. It is equipped with a heavy-duty three-chuck centering and clamping system, an ultra-heavy-duty machine bed structure, and a 20000W-30000W ultra-high-power laser. It enables high-precision and high-stability cutting of large-diameter tubes ranging from Φ50mm to Φ630mm, meeting the heavy-duty processing needs of industries such as heavy machinery, wind power, and steel structures.
Request A quoteBrowse the parameters
Laser Power
20000w 30000w
cutting Range
Φ50mm to Φ630mm
Cutting Accuracy
±0.03mm
Product Overview
- The SMS SDSFF series heavy-duty three-chuck laser tube cutting machine is a high-end equipment launched for the heavy-duty tube processing industry. It adopts a 20000W-30000W ultra-high-power fiber laser, and is equipped with a heavy-duty three-chuck centering and clamping system as well as an ultra-heavy-duty welded machine bed. It is specifically designed for high-precision cutting of large-diameter (Φ50-Φ630mm), thick-walled (maximum 40mm) carbon steel/stainless steel tubes.
- The equipment innovatively adopts three-chuck synchronous centering and clamping technology, which solves the problems of eccentricity and vibration in large-diameter tube processing. Its clamping force is increased to 8000N, and the processing accuracy reaches ±0.03mm. The ultra-heavy-duty machine bed adopts integral welding + aging treatment, which increases its deformation resistance by 150%. It can realize 24-hour continuous heavy-duty processing and is a core processing equipment for industries such as wind power, port machinery, and large-scale steel structures.
- The whole machine adopts three-chuck zero-tail cutting, which can realize the maximum 12-meter whole material cutting and zero-tail processing
- Ultra-heavy and ultra-long pipe-laser cutting machine, patented side-mounted direct laying structure, lower center of gravity, more stable structure, and longer life
- straight head, swing head multiple options, modular gantry structure, upgradeable and interchangeable
Core Product Features
The SDSFF series is specifically built for heavy-duty tube processing, integrating three-chuck centering, heavy-duty structure, and ultra-high-power laser technology.
Heavy-Duty Three-Chuck
Adopting a three-chuck synchronous centering and clamping design, it delivers a clamping force of 8000N, solving the problems of eccentricity and vibration in large-diameter tube processing. With a centering accuracy of ±0.02mm, it is compatible with tubes ranging from Φ50mm to Φ630mm.
Ultra-Heavy-Duty Machine Bed
Featuring an integral welded machine bed + artificial aging treatment, it has a 150% increase in deformation resistance and a weight of 28 tons (28T). This ensures stability during heavy-duty processing and supports 24-hour continuous operation.
Ultra-High-Power Laser
Equipped with a 20000W-30000W ultra-high-power fiber laser, it can easily cut 40mm carbon steel tubes and 25mm stainless steel tubes, with a cutting speed 8 times faster than that of traditional equipment.
Intelligent Anti-Vibration
Built with an intelligent anti-vibration algorithm, it monitors the tube processing status in real time, automatically adjusts cutting parameters and clamping force, and avoids vibration errors during the processing of large-diameter tubes.
Cutting Head for Large
A customized cutting head with a large stroke, it has a focusing range of 150mm. It is suitable for cutting special-shaped openings and intersecting lines of large-diameter tubes, and supports multi-angle bevel cutting (0-45°).
Remote service
Integrated with an industrial Internet of Things (IoT) module, it supports remote production monitoring, fault diagnosis, and program upgrades. This reduces equipment downtime by 90%, ensuring continuous production
Main Parameters
| Parameter Item | Technical Specifications |
|---|---|
|
Laser Power |
20000w | 30000w |
|
Pipe Length(mm) |
12000mm |
|
Pipe Max.Dia (mm) |
350mm | 560mm | 680mm |
|
Positioning Accuracy |
±0.03mm |
|
Max. composite idle speed |
100m/minutes |
|
Acceleration speed |
1.5G |
|
Slit width |
0.1-0.5mm |
|
Chuck Speed |
120rpm |
|
Electricity demand |
380V 50Hz/60Hz |
|
Customized |
special specifications and configurations can be customized according to customer requirements. |
Horizontal Welded Machine Bed
It adopts an integral horizontal welded machine bed structure, which undergoes high-temperature annealing and aging treatment to eliminate internal stress. Aiming at the stability requirements of long-distance pipe cutting, it ensures that the machine bed does not deform or shift.
- Welding of thick-walled square pipes, featuring high rigidity
- Annealing treatment, with excellent deformation resistance
- Horizontal design, suitable for long pipe processing
Powerful Laser Source
It features higher photoelectric conversion efficiency, lower power consumption, and superior beam quality. Fiber lasers have a compact structure and are ready for use at any time. Thanks to their flexible laser output mode, they can be easily integrated with system equipment.
- Excellent beam quality
- High reliability
- High power stability
- Continuous adjustable power and fast switching response
- Maintenance-free operation
- High electro-optical conversion efficiency
- High modulation frequency
Laser Head Specialized for Pipe Cutting
Equipped with a laser head specialized for pipe cutting, it can achieve 360° rotational cutting. It is suitable for complex cutting requirements of pipes such as bevels, round holes, and special-shaped holes, with burr-free cuts that require no secondary processing.
- 360° rotational cutting, suitable for complex processes
- Automatic focusing, adaptable to different pipe wall thicknesses
- Anti-collision protection, high safety
Raytools Flat cutting system
The X series is a laser tube cutting system developed based on the xStudio platform. It includes the model XC4000T and is equipped with a variety of functions such as EtherCAT bus servo, pulse servo, weld seam recognition, automatic edge alignment, island nesting, and common edge nesting. It is suitable for machine models such as the standard dual-card ones.
- Process Editing
- XYU Z self-tuning
- Follow-up No Pipe Warning
- Roundness detection
- Chuck avoidance / coordinate avoidance / beam-type avoidance.
- Servo floating support
- Normal vector editing to cut graphics
- Blanking Floating Support Plate
Automatic Feeding Mechanism
Equipped with a truss-type robotic arm loading and unloading system, it enables automatic loading of bundled tubes, single-tube separation, and automatic unloading of finished products after cutting
- Feeding length: 3-6 meters
- Servo drive for high feeding accuracy
- Material supporting rack adaptable to different pipe lengths
Two-Jaw Pneumatic Chuck
Equipped with a dedicated two-jaw pneumatic chuck, it can quickly clamp pipes of different diameters. It features high clamping accuracy, prevents pipe rotation and deviation, and ensures the perpendicularity and flatness of the cutting surface.
- Clamping diameter: Φ20-Φ150mm
- Pneumatic control for fast clamping speed
- Wear-resistant jaws for long service life
Servo motor and Driver
A stable product technology platform is adopted, and dedicated algorithms for linear and direct-drive motor control are added. This further enhances the system's performance, robustness, and usability, while providing a rich range of product configurations.
- It supports 5 types of communication bus protocols and 4 types of encoder protocols.
- supports various functions such as full closed-loop control, load inertia identification, EOE, and positioning compensation.
- 3x overload capacity design;
- Supports control of multiple motor types, including rotary motors, linear motors, and torque motors
- Supports STO (Safe Torque Off) and meets TÜV SIL3 safety certification;
- Supports multiple hardware protections;
- Dynamic braking as standard to prevent mechanical damage and ensure personnel safety;
- Supports Type-C debugging interface;
- Supports one-click parameter auto-tuning, greatly reducing debugging time;
- Simple operation, lowering operational complexity
High-precision transmission system
It adopts imported ball screws and linear guides, which are driven by servo motors. It features high transmission precision and stable operation, ensuring the positioning accuracy and repeat positioning accuracy during the cutting process.
- It achieves an accuracy level of DIN 6-8, and is suitable for automated equipment with medium-precision requirements.
- It undergoes carburizing and quenching or induction hardening treatment, with the tooth surface hardness reaching HRC 50-55, and it has excellent wear resistance and impact resistance.
- It supports straight tooth or helical tooth structures. The helical tooth design can reduce noise and improve transmission stability, making it suitable for high-speed and high-torque scenarios
High-precision reduce motor
Planetary reducers offer multiple advantages such as low noise, high output torque and low backlash. They can smoothly transmit the motor power to the application end and are widely used in various automated industrial fields.
- High rigidity machine body
- High precision
- High input speed
- High output torque
- High efficiency
- Low noise
- Lifetime lubrication
Fiber Optic Circulating Water Chiller
Lasers are beneficial for engraving & cutting most materials such as wood, glass, leather, and acrylic. For that reason, laser engraving/cutting machines are becoming an indispensable component of today’s production facilities, as well as small businesses.
- Prevent overheating
- Improve accuracy and quality
- Extend the life of your laser source
- Enhance productivity
Application Area
Port Machinery
It enables the cutting of heavy-duty tubes for container cranes and gantry cranesm.
Steel Engineering Industry
Cutting of stainless steel kitchenware, with smooth edges and no burrs, reducing subsequent processing.
Steel Structure Engineering
It enables the cutting of support tubes and connection tubes for large-scale steel structure buildings
Offshore Engineering
It enables the cutting of heavy-duty tubes for offshore platforms and subsea pipelines
Wind Turbine Tower Manufacturing
large-diameter and thick-walled cutting of flange connection tubes andwind turbine towers
Pressure Vessels
It enables the cutting of connection tubes and flange tubes for pressure vessels,
Contact Us
If you are interested in our fiber laser cutting machines, please feel free to contact us at any time. We will provide you with detailed product information and professional solutions.
Request a quote