Metal Bending Force Calculation Tool
This tool can quickly calculate the required bending force based on the properties of different metal materials and bending parameters, helping engineers and technicians optimize metal processing techniques and improve production efficiency.
Bending Force Calculator
Enter material parameters and bending dimensions to calculate required force
Typically 6-8 times the material thickness
Typical range: 0.2 - 0.5
Calculation Results
Required Bending Force
0 kN
Material Strength
0 MPa
Suggested Tonnage
0 tons
Please fill in all required parameters and click the calculate button
Parameter Summary
- Material:-
- Thickness:-
- Length:-
- V-Die Width:-
Common Metal Material Parameters
Reference values for mechanical properties of various metal materials
| Material Name | Yield Strength (MPa) | Tensile Strength (MPa) | Elongation (%) | Bending Characteristics |
|---|---|---|---|---|
|
Carbon Steel (Q235)
|
235 | 375-500 | 26 | Easy to bend, suitable for most applications |
|
Stainless Steel (304)
|
205 | 515 | 40 | Requires higher force, significant springback |
|
Aluminum Alloy (6061)
|
55 | 110 | 16 | Easy to bend, minimal springback |
|
Copper Alloy
|
70-310 | 200-450 | 10-45 | Good ductility, suitable for complex bends |
|
Brass
|
90-340 | 300-600 | 5-65 | Good bending properties, controlled speed required |
Note: Data in the table are typical values. Actual applications should be adjusted according to specific material grades and heat treatment conditions.
Bending Force Calculation Formula
Theoretical basis and parameter explanation for bending force calculation
Basic Calculation Formula
Bending Force (kN) = (K × S² × L × σ) / V
Parameter Explanation
- K: Bending factor, typically 0.33
- S: Material thickness (mm)
- L: Bending length (mm)
- σ: Material tensile strength (MPa)
- V: V-die opening width (mm)
Usage Instructions
- V-die width is usually 6-8 times the material thickness
- Actual required force should consider 10-20% safety margin
- For high-strength materials, it is recommended to increase K value appropriately
- This formula applies to acute angle bending; obtuse angles require coefficient adjustment
Material Comparison Chart
About Bending Force Calculation
Basic knowledge and application tips for bending processes
Introduction to Bending Process
Metal bending is a common metalworking process that applies force to create plastic deformation in materials, forming desired angles and shapes. Accurately calculating bending force is crucial for selecting appropriate equipment, ensuring product quality, and improving production efficiency.
The magnitude of bending force depends primarily on the material's mechanical properties, thickness, bending length, and the parameters of the dies used. Excessive force can cause equipment overload or material damage, while insufficient force will not achieve the desired bending effect.
Application Tips
-
Choose appropriate V-die width, typically 6-8 times the material thickness
-
For high-strength materials, appropriately reduce the V-die width
-
Remove impurities and oil from the material surface before bending
-
Consider the springback characteristics of the material and adjust the bending angle appropriately
-
For long workpieces, ensure adequate support to prevent deformation