full automatic tube laser cutting
SDSF Series
A fully automated laser tube cutting machine designed specifically for medium and large-sized tube processing enterprises. It integrates a truss-type fully automatic loading and unloading system, intelligent tube identification, and an automatic finished product sorting system. This equipment enables unmanned operation from raw material loading to finished product unloading, significantly improving production efficiency in large-scale tube processing.
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Laser Power
1000w -6000w
Multi-Pipe Compatibility Cutting
Cutting Accuracy
±0.02mm
Product Overview
- The SMS SDSF series fully automatic laser tube cutting machine is a flagship cutting equipment launched for medium and large-sized tube processing enterprises. It adopts a 6000W-20000W ultra-high power fiber laser, and is equipped with a truss-type fully automatic loading and unloading mechanism, an intelligent tube identification system, and an automatic finished product sorting device. It is specifically designed for large-scale high-precision cutting of tubes such as round tubes, square tubes, rectangular tubes, and special-shaped tubes.
- This equipment realizes unmanned operation throughout the entire process from raw material loading, positioning, cutting to finished product sorting. It is equipped with an industrial-grade intelligent numerical control system, supporting remote monitoring and program upgrades. Compared with semi-automatic tube cutting equipment, it increases production efficiency by more than 500% and reduces labor costs by 80%. It is a core equipment for medium and large-sized tube processing enterprises to achieve intelligent upgrading.
- Large HMI interactive interface, rich information, convenient operation, automatic fixture control
- The equipment is equipped with a fully automatic loading system,high production capacit,Optional 1.5m/3m material receiving table
- Modular design concept, can be customized according to customer needs
Core Product Features
The SDSF series is specifically built for medium and large-sized enterprises. Integrating fully automated and intelligent technologies, it enables unmanned operation in tube processing.
Multi-Power Laser Options
Three power configurations (1500W/3000W/6000W) are offered, capable of cutting carbon steel pipes with a thickness of up to 20mm, meeting the processing needs of different enterprises.
Fully Automatic Loading
Equipped with a truss-type robotic arm loading and unloading system, it enables automatic loading of bundled tubes, single-tube separation, and automatic unloading of finished products after cutting
Intelligent Tube Identification
Built-in visual recognition and laser diameter measurement systems automatically identify tube specifications, length, and position—eliminating the need for manual alignment and supporting mixed cutting of multi-specification tubes.
Multi-Axis Linkage
Adopts a multi-axis linkage numerical control system, combined with high-precision servo drives and imported guide rails, boasting a positioning accuracy of ±0.02mm. It enables complex cutting of tube intersecting lines and special-shaped openings.
Finished Product Sorting
Equipped with a finished product sorting conveyor belt and material frames, it automatically sorts and categorizes products according to cutting specifications, reducing manual sorting steps and preventing product mixing and damage.
Remote service
Integrated with an industrial Internet of Things (IoT) module, it supports remote production monitoring, fault diagnosis, and program upgrades. This reduces equipment downtime by 90%, ensuring continuous production
Main Parameters
| Parameter Item | Technical Specifications |
|---|---|
|
Laser Power |
1500w | 3000w | 6000w |
|
Pipe Length(mm) |
6000mm |
|
Pipe Max.Dia (mm) |
160mm | 220mm | 350mm | 560mm | 680mm |
|
Positioning Accuracy |
±0.03mm |
|
Max. composite idle speed |
100m/minutes |
|
Acceleration speed |
1.5G |
|
Slit width |
0.1-0.5mm |
|
Chuck Speed |
120rpm |
|
Electricity demand |
380V 50Hz/60Hz |
|
Customized |
special specifications and configurations can be customized according to customer requirements. |
Horizontal Welded Machine Bed
It adopts an integral horizontal welded machine bed structure, which undergoes high-temperature annealing and aging treatment to eliminate internal stress. Aiming at the stability requirements of long-distance pipe cutting, it ensures that the machine bed does not deform or shift.
- Welding of thick-walled square pipes, featuring high rigidity
- Annealing treatment, with excellent deformation resistance
- Horizontal design, suitable for long pipe processing
Powerful Laser Source
It features higher photoelectric conversion efficiency, lower power consumption, and superior beam quality. Fiber lasers have a compact structure and are ready for use at any time. Thanks to their flexible laser output mode, they can be easily integrated with system equipment.
- Excellent beam quality
- High reliability
- High power stability
- Continuous adjustable power and fast switching response
- Maintenance-free operation
- High electro-optical conversion efficiency
- High modulation frequency
Laser Head Specialized for Pipe Cutting
Equipped with a laser head specialized for pipe cutting, it can achieve 360° rotational cutting. It is suitable for complex cutting requirements of pipes such as bevels, round holes, and special-shaped holes, with burr-free cuts that require no secondary processing.
- 360° rotational cutting, suitable for complex processes
- Automatic focusing, adaptable to different pipe wall thicknesses
- Anti-collision protection, high safety
Raytools Flat cutting system
The X series is a laser tube cutting system developed based on the xStudio platform. It includes the model XC4000T and is equipped with a variety of functions such as EtherCAT bus servo, pulse servo, weld seam recognition, automatic edge alignment, island nesting, and common edge nesting. It is suitable for machine models such as the standard dual-card ones.
- Process Editing
- XYU Z self-tuning
- Follow-up No Pipe Warning
- Roundness detection
- Chuck avoidance / coordinate avoidance / beam-type avoidance.
- Servo floating support
- Normal vector editing to cut graphics
- Blanking Floating Support Plate
Automatic Feeding Mechanism
Equipped with a truss-type robotic arm loading and unloading system, it enables automatic loading of bundled tubes, single-tube separation, and automatic unloading of finished products after cutting
- Feeding length: 3-6 meters
- Servo drive for high feeding accuracy
- Material supporting rack adaptable to different pipe lengths
Two-Jaw Pneumatic Chuck
Equipped with a dedicated two-jaw pneumatic chuck, it can quickly clamp pipes of different diameters. It features high clamping accuracy, prevents pipe rotation and deviation, and ensures the perpendicularity and flatness of the cutting surface.
- Clamping diameter: Φ20-Φ150mm
- Pneumatic control for fast clamping speed
- Wear-resistant jaws for long service life
Servo motor and Driver
A stable product technology platform is adopted, and dedicated algorithms for linear and direct-drive motor control are added. This further enhances the system's performance, robustness, and usability, while providing a rich range of product configurations.
- It supports 5 types of communication bus protocols and 4 types of encoder protocols.
- supports various functions such as full closed-loop control, load inertia identification, EOE, and positioning compensation.
- 3x overload capacity design;
- Supports control of multiple motor types, including rotary motors, linear motors, and torque motors
- Supports STO (Safe Torque Off) and meets TÜV SIL3 safety certification;
- Supports multiple hardware protections;
- Dynamic braking as standard to prevent mechanical damage and ensure personnel safety;
- Supports Type-C debugging interface;
- Supports one-click parameter auto-tuning, greatly reducing debugging time;
- Simple operation, lowering operational complexity
High-precision transmission system
It adopts imported ball screws and linear guides, which are driven by servo motors. It features high transmission precision and stable operation, ensuring the positioning accuracy and repeat positioning accuracy during the cutting process.
- It achieves an accuracy level of DIN 6-8, and is suitable for automated equipment with medium-precision requirements.
- It undergoes carburizing and quenching or induction hardening treatment, with the tooth surface hardness reaching HRC 50-55, and it has excellent wear resistance and impact resistance.
- It supports straight tooth or helical tooth structures. The helical tooth design can reduce noise and improve transmission stability, making it suitable for high-speed and high-torque scenarios
High-precision reduce motor
Planetary reducers offer multiple advantages such as low noise, high output torque and low backlash. They can smoothly transmit the motor power to the application end and are widely used in various automated industrial fields.
- High rigidity machine body
- High precision
- High input speed
- High output torque
- High efficiency
- Low noise
- Lifetime lubrication
Fiber Optic Circulating Water Chiller
Lasers are beneficial for engraving & cutting most materials such as wood, glass, leather, and acrylic. For that reason, laser engraving/cutting machines are becoming an indispensable component of today’s production facilities, as well as small businesses.
- Prevent overheating
- Improve accuracy and quality
- Extend the life of your laser source
- Enhance productivity
Application Area
Car industry
It enables large-scale cutting of tube components such as automotive frames, exhaust pipes, and drive shafts
Kitchenware Industry
Cutting of stainless steel kitchenware, with smooth edges and no burrs, reducing subsequent processing.
Steel Structure Engineering
It enables the cutting of support tubes and connection tubes for large-scale steel structure buildings
Shipbuilding
It enables the cutting of ship pipelines and hull structural tubes
Aerospace
It enables the cutting of precision tube components for aerospace equipment
HVAC Pipes
It enables the cutting of pipes for central air conditioning and heating systems
Contact Us
If you are interested in our fiber laser cutting machines, please feel free to contact us at any time. We will provide you with detailed product information and professional solutions.
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