CAD is adopted

For key components such as body frame, slide block, etc., analysis is carried out by using ANSYS finite element analysis software, to ensure rationality of strength and structure of the body frame.

Overall welding structure is adopted for the body frame, and the machine tool is of good rigidity.

Q235-B material is used for four main components including wall panel, work bench, vertical panel and slide block

Delem CNC Control System

DA 66T Controll

• 2D graphical touch screen programming mode
• 17" high resolution colour TFT
• Full Windows application suite
• Delem Modusys compatibility (module scalability and adaptivity)
• USB, peripheral interfacing
• User specific application support within the control's multitasking environment
• Sensor bending & correction interface Profile-TL offline software

Delem CNC Control System

DA 69T Controll

• 3D and 2D graphical touch screen programming mode.
• 3D visualisation in simulation and production
• 17" high resolution colour TFT.
• Full Windows application suite
• Delem Modusys compatibility (module scalability and adaptivity)
• USB, peripheral interfacing
• User specific application support within the control's multitasking environment
• Sensor bending & correction interface
• Profile-T3D offline software

Integrated welding machine structure

At the time of welding of large components, double “X” groove and automatic submerged arc welding are adopted. During welding, both sides of components are alternately welded to avoid welding deformation. At the weld joints, there is no welding defect such as undercut, pore, crack, etc.. After welding, the components will be detected for any defect.

High temperature annealing aging treatment technology is adopted for machining of the large components, to eliminate welding stress and to ensure accuracy and stabilization of the machined components.

Method of once clamping machining with large floor type boring-milling machine and flexible gantry machining center is adopted for machining of the body frames, to ensure accuracy of machining of the components.

Slider synchronization control

The Y1~Y2 axes are the independent motion parameters of the two oil cylinders controlled by the CNC system. The oil cylinders at both ends of the machine tool are equipped with independent oil supply systems, which are composed of two-way oil pumps driven by servo motors. 

The machine's anti-eccentric load capacity

The pump control system of this machine is a position control system, which dynamically detects the synchronization error of the slider through the grating ruler, and corrects the synchronization error of the slider by the servo motor signal given by the numerical control system, so that the slider is completely eccentric. It can always be kept parallel to the workbench in the case of eccentric load, so it can work under partial load

Hydraulic Clamping System

Advantages:

• Long service life: >10 years
• Quick clamping for WILA style tooling
• Simple push-button loading
• Fast and safe tool changes: Reduce 80% time
• High-precision bending angle and flange edge

SMS Machinery Back Gauge

Press Brake 6- Axis CNC BackGauge with X1,X2+R1,R2+Z1,Z2 axis 

• Taiwan Hiwin Ball screws and linear guides on X,R axis

• Manual Z1, Z2-axis with HIWIN linear guide

• Mechanical accuracy ± 0.01 mm.
• Load capacity – 300 kg per support

Hydraulic System

The German Rexroth fully closed-loop electro-hydraulic servo high-frequency synchronous control system is adopted to ensure that the machine tool has high stability and high precision in the process of high-speed operation.

• The hydraulic system has the function of overload and excess flow protection, making it safe and reliable.
• The oil pump is high-pressure internal gear pump from Japan NACHI Company, which can bear high pressure and produces low noise
• The sealing ring is the product of Germany MERKEL Company, and it has good sealing property, functions well and has long life of service. 
• The hydraulic system has two classes of filtration functions, course filtration and fine filtration, with high filtration precision.

SMS Electric Crowning

• electric crowning with a controller
• Europe type dies with 60 mm and 90 mm
• Long-lasting stability, reduced hydraulic compensation, and maintenance-free during the life of the machine tool.
• There are many compensation points, accurate deflection compensation can be obtained on the entire length of the workbench, the bending workpiece can achieve a linear compensation method, and the bending effect of the workpiece can be improved.
• Use the potentiometer to measure the position of the return signal to realize digital control and make the compensation value more accurate.

Italy DSP Laser Protection

DSP® laser protection will be necessary if you have a high requirement for the safety.

Advantage:

• Laser protection, Multi beam Receiver
• Pretective areas, Front, center and rear.
• The safety level is CAT.4 and SIL3
• Detection Case protection degree: IP 65
• Laser classification: class 1 M
• Response time: 5 ms
• Change Speed Point : 5mm + Stopping Space
• The maximum protective distance is up to 15M
• LED indicators show various states

Schneider Electrical Components

• The electrical system of the machine consists of parts such as distribution box, special numerical control system for the press brake, oil pump motor, operation station, adjustment motor for the deflection compensation unit, sensor, limit switch, etc.. 
• The key electrical elements are imported from abroad, complying with international standard. They have high safety and reliability, long service life and strong anti-jamming ability
• The electrical control cabinet reaches the IP54 protection standard with standardized arrangement of the electrical elements which are marked clearly
• Be equipped with mobile operation platform and movable foot switch which are easy to operate.
• The equipment has reliable electrical safety measures like emergency stop and overload protection to guarantee the safety of the equipment and personnel

Hybrid Servo Motor With ECO Function

Advantage:

• High dynamic for a higher productivity of the machine
• Compliance with EU Directives
• Lower energy for a green Machine
• Lowered sound pressure level at 50 dB
• The servo-motor, with closed loop speed control.
• Energy efficiency of up to 35 % compared to conventional systems.Operating cost is min due to low energy consumption. Thus, it gives
• advantages to the user with high efficiency & low operation cost.

Profile-T

DA-Offline bend sequencing and simulation software

DA-Offline software maximises machine efficiency and production output of press brakes. The Profile-T software facilitates offline programming and simulation the bending process

• Full scale offline programming
• Graphical product programming and bend sequence generation
• Feasibility studies and production preparation
• 2D/3D automatic bend sequence calculation
• Collision detection
• Product sharing over Windows networking with press brake CNC
• Machine setup preparation including print functionality
• Production time calculation
• DXF tool and product import
• 3D CAD product import

Front Sheet Follower Supports System

The hydraulic press brakes with Sheet supports follower system for bending long and thin sheets,It basically consists of a pair of sheet supports placed on the front of the machine at the height of the bending line (bottom tool). Supports are controlled by the CNC, following and supporting the sheet during the bending process.

• Automatic bending follower supports
• AP1 - AP2 CNC-controlled interpolated axes
• Ecommended for heavy parts or large thin plate
• Bend as closed as 70°
• Load capacity – 180 kg per support
• Brush and support shaft dim 350x900 up to 1200 mm

Punches&Dies

Press brake punches and dies will be one of the most important topics we discuss before you place the order. Any bending shape will be completed by a suitable set of punch and die. We can provide appropriate toolings according to different bending requirements of customers.